Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm

Product Details
Customization: Available
After-sales Service: 1 Year
Warranty: 1 Year
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  • Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm
  • Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm
  • Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm
  • Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm
  • Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm
  • Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm
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  • Overview
  • Specificaton
  • Related Products
  • Detailed Photos
  • Application
  • Company Profile
  • Certifications
  • Our Team with Customers
  • Packaging & Shipping
Overview

Basic Info.

Model NO.
GWAT-60HM
Automatic
Automatic
Certification
RoHS, CE, ISO
Model
Gwat-60hm
Adapt to The Magnetic Ring (Outer Diamet
25mm-56mm
Wire Diameter
1.5-2.5mm
Length of Unilateral Line
1200mm
Winding Speed
Depends on Wire Diameter and Number of Coils
Application Winding Method
Conventional Winding Method / Forward Winding
Power Supply
220V/50Hz Single-Phase Alternating Current
Air Source
0.55MPa-0.60MPa
Noise
60 Decibels
Equipment Power
1.5kw
Operating Ambient Temperature
-5°c~40°c
Comprehensive Pass Rate
99.5%
Machine Weight
500kg
Dimension
175*115*205cm
Transport Package
Strong Wodden Case
Specification
1750*800mm*1000mm
Trademark
GREWIN
Origin
China
HS Code
8479811000
Production Capacity
20 Set/Month

Packaging & Delivery

Package Size
175.00cm * 115.00cm * 205.00cm
Package Gross Weight
500.000kg

Product Description

Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm
Specificaton

 

                                    GWAT-60HM
1.5-2.5mm Wire Diameter Four-Phases Common Mode
Full Automatic Hook Winding Machine


Full Automatic Hook Winding Machine Technical Parameters:
 

No. Item Category Value Remark
1 Device Model: GWAT-60HM  
2 Compatible Magnetic Ring (Outer Diameter): 25mm-56mm  
3 Adapt to Wire Diameter: 1.5-2.5mm  
4 Line Length: 1200mm  
5 Winding Speed: Depends on Wire Diameter and Number of Turns  
6 Apply Winding Method: Conventional Winding / Forward Winding  
7 Power Supply: 220v/50hz Single-Phase Ac  
8 Gas Source: 0.55mpa-0.60mpa  
9 Noise: 60 Decibels  
10 Equipment Power: 1.5kw  
11 Equipment energy consumption: 0.55°/Hour  
12 Use ambient temperature: -5°c~40°c  
13 Relative humidity: (40~90)%rh  
14 Comprehensive pass rate: 99.5%  
15 Dimensions: Length 1750mm (Including Belt Line) * Width 1150mm * Height 2050mm  
16 Total Weight: 500kg  

Workflow:
 Feeding ----- wire feeding --- tangent length --- wire tail tape --- winding ------ blanking

Double-station winding at the same time
Station A winds two adjacent sets of coils
Station B winds the other two adjacent coils to complete a finished product.


Protection measures:
A. During the winding process, the areas where all the copper wires pass are separated by rubber sheets for protection
B. Wire tail wrapping tape, stable and firm, eliminating the risk of scratching the wire with the sharp edge of the wire tail during the winding process


Frequently asked questions:
A. Clamping and material positioning method
B. After winding one winding, avoid interference when winding other windings,
C. The problem of line injury,
D. The influence of the protrusion inside the magnetic ring on the winding

Efficiency: About 50-60 pieces/h


Full Automatic Hook Winding Machine Description:

Fully automatic 4-phase common-mode inductor winding machine (GWAT-60HM) is mainly aimed at thick-wire single-layer differential-mode inductors, a fully automatic winding machine (customized machine) developed to replace manual crochet wires.
The coils are evenly arranged, the windings are tight, and the electromagnetic The leakage inductance is small, the number of coils is accurate, and the product quality is stable.

Full Automatic Hook Winding Machine Intelligence:

The equipment is fully automated, automatic loading and unloading, alarm for lack of material, one person can watch multiple machines, work 24 hours, and the production efficiency can reach more than 3 times that of manual winding.

Full Automatic Hook Winding Machine Performance:

The whole machine adopts human-machine interface, the screw guide rail is selected from Taiwan TBI, the qigong components are selected from Taiwan AirTAC, the servo motor is selected from Inovance Servo, and the cable part is selected from high-precision rotary platform, with reliable quality and stable performance.

Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mmProgramming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm

Related Products

          GWA-70HM  Multi-purpose Full Automatic Hook Winding Machine

 
No. Item category Value
1 Equipment model: GWA-70HM
2 Adapt to the magnetic ring (outer diameter): 14mm-45mm
3 Adapt to wire diameter: 0.5mm-2.0mm
4 Length of unilateral line: 1200mm
5 Winding speed: Depends on wire diameter and number of coils
6 application winding method: conventional winding method / forward winding
7 Power supply: 220V/50Hz single-phase alternating current
8 Air source: 0.55Mpa-0.60Mpa
9 Noise: 60 decibels
10 Equipment power: 3KW
11 Equipment power: 0.55°/hour
12 Operating ambient temperature: -5°C~40°C
13 Relative humidity: (40~90)%RH
14 Comprehensive pass rate: 99.5%
15 Dimensions: length 1750mm (including belt line) * width
16 Machine weight: 500KG

Machine Configuration List
No. Name Brand Unit Quantity  
1 Equipment cover sheet metal parts Non-standard Custom SET 1  
2 Machined Parts Non-standard Custom SET 1  
3 Magnetic ring feeding vibrating plate,belt line part Non-standard Custom SET 1  
4 Guide rail screw Top Silver SET 1  
5 Servo motor   Inovance SET 8  
6 Pneumatic Components Airtac SET 1  
7 PLC Xinjie SET 1  
8 Touch Screen Xinjie SET 1  
9 Photoelectric Sensor (OMRON) SET 6  
10 Design and processing cost of magnetic ring fixture Non-standard Custom SET 1  
11 Software System Non-standard Custom SET 1  
 
Detailed Photos

Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mmProgramming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mmProgramming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mmProgramming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mmProgramming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm

                                                     GWAT-80HM
Three Phases Common Mode Choke Fully Automatic Hook Winding Machine

Fully Automatic Hook Winding Machine Machine Technical Parameters:
 

No. Item category Value Remark
1 Device model: GWAT-80HM  
2 Compatible magnetic ring (outer diameter): 31mm-55mm  
3 Adapt to wire diameter: 1.0mm-2.5mm  
4 Unilateral line length: 1200mm  
5 Winding speed: Depends on wire diameter and number of turns  
6 Apply winding method: 3-phase common mode (conventional winding method)  
7 power supply: 220V/50Hz single-phase AC  
8 Gas source: 0.55Mpa-0.60Mpa  
9 noise: 60 decibels  
10 equipment power: 3KW  
11 Equipment energy consumption: 0.55°/hour  
12 Use ambient temperature: -5°C~40°C  
13 Relative humidity: (40~90)%RH  
14 Comprehensive pass rate: 99.5%  
15 Dimensions: Length 3050mm (including belt line) * width 1150mm * height 2050mm  
16 Total Weight: 800KG  

Fully Automatic Hook Winding Machine Configuration List:
 
No. Name Brand Unit Quantity Remark
1 Equipment cover sheet metal parts Non-standard customization SET 1  
2 Machined parts Non-standard customization SET 1  
3 Magnetic ring feeding vibration plate, belt line part Non-standard customization SET 1  
4 Guide screw (TBI) TBI SET 1  
5 Servo motor (Inovance) Inovance SET 6  
6 Pneumatic components (AirTAC) AirTAC SET 1  
7 PLC Xinjie SET 1  
8 Touch screen (Weilun) Xinjie SET 1  
9 Photoelectric sensor OMRON SET 6  
10 Magnetic ring fixture design and processing costs Non-standard customization SET 1  
11 Software system Non-standard customization SET 1  
12 Equipment one year after-sales service   Item 1  


Fully Automatic Hook Machine Winding Product Display

Sample:
 

3-phase common mode T60*30*19 wire diameter 2.5mm, 13 turns on one side, 2 layers
Actual production capacity = 105 pieces/hour 
  
Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm

                                    GWA-110DM 360 Degree Differential Mode Choke
                                     Fully Automatic Hook Winding Machine


                                           Full Automatic Hook Winding Machine Technical Parameters:
 

No. Item category Value Remarks
1 Equipment model: GWA-110DM  
2 Adapt to the magnetic ring (outer diameter): 35.8mm*22.4mm*10.5mm  
3 Adapt to wire diameter: 0.5mm-1.4mm  
4 Length of unilateral line: 1500mm  
5 Winding speed: About 70 pieces/hour  
6 Application winding method: conventional winding method / forward winding  
7 Power supply: 220V/50Hz single-phase alternating current  
8 Air source: 0.55Mpa-0.60Mpa  
9 Noise: 60 decibels  
10 Equipment power: 3KW  
11 Equipment power: 0.55°/hour  
12 Operating ambient temperature: -5°C~40°C  
13 Relative humidity: (40~90)%RH  
14 Comprehensive pass rate: 99.5%  
15 Dimensions: Length 1750mm (including belt line) * width 1150mm * height 2050mm  
16 Machine weight: 500KG  

Machine description:

Fully automatic differential mode inductor winding machine (GWA-110DM) is a fully automatic winding machine (custom machine) developed mainly for thick wire single layer differential mode inductors.

Instead of manual crochet wires, the coils are evenly arranged, the windings are tight, the electromagnetic leakage inductance is small, the number of winding coils is accurate, and the product quality is stable.

The equipment is fully automated, automatic loading and unloading, alarm for lack of material, one person can watch multiple machines, work 24 hours, and the production efficiency can reach more than 3 times that of manual winding.

The whole machine adopts human-machine interface, the screw guide rail is selected from Taiwan TBI, the qigong components are selected from Taiwan AirTAC, the servo motor is selected from Inovance servo, and the cable part is selected from high-precision rotating platform, with reliable quality and stable performance.

Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mmProgramming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm   

Application

                        Toroidal Winding Machine Application:


Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm
Company Profile

Grewin Industrial Group Co., LTD, founded in 1993, is one of China's largesttoroidal winding machine manufacturers.

Widely used in toroidal transformer,  current transformer, sensor, inductor manufacturing and other related industries.
Our team always adheres to the concept of serving customers and meeting customer needs, and has won unanimous praise from customers.

Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mmProgramming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm
Certifications

 

Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm
 
Our Team with Customers

 


Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm
 
Packaging & Shipping

Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm


Packaging Material: Carton/Wooden case with foam inside.

1.General package(Paper carton or plastic bag): For small euipped parts for ToroidalTransformerWindingMachine
Package it with form and pack paper to guarantee unbroken during the transport.

2.Wooden case package: For larger scale Toroidal Winding machine ,we have special skilled carpenter, who would make the proper wooden case with exact thickness,density,length. The up arrow ↑marked on the outer wooden case. Buffer material would be put in the wooden case to prevent crack and shock.



Programming Direction CNC Control Servo Motor Four-Phases Common Mode Hook Type Winding Machine with Wire Diameter 1.5-2.5mm
After -sales service:

PRE-SALE:
1. Strong and professional team of engineers, rich experience
2. Able to provide innovative solutions and quotes in one day


IN SALE:
1. Delivery time: 5-10 days(standard machine), 30 days(custom )
2. Free consulting service: in-depth understanding of customer needs
3. Provide professional advice: including the choice of parts type and consumable parts of the machine.


AFTER-SALE:
1.24 hours free remote service: video guide and telephone
2. Warranty:1 year after-sales service


 

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