Mini Toroidal Cores Fully Automatic Winding Machine Fully Automatic Toroid Coil Winder Toroid Transformer Coil Winding Machine with PLC Programmable Controller

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: GW-7004
• Automatic: Automatic
• Certification: RoHS, CE, ISO
• Model: Gw-7004
• Power Supply: 220V/110V 50/60Hz
• Air Pressure: 0.6kpa-0.8kpa
• Maximum Wire Diameter: 0.2mm
• Minimum Wire Diameter: 0.05mm
• Maximum Finished Outer Diameter: 40mm
• Minimum Finished Inner Diameter: 6mm
• Maximum Finished Product Height: 20mm
• Line Spacing Control: Programming Control
• Sectional Winding Control: Programming Control
• Cumulative Winding Control: Programming Control
• Cable Motor: Hybrid Stepping Motor
• Main Motor: Servo Motor
• Winding Speed: Adjustable,The Fastest Equipment Is1400rpm
• Dimension: 900mm*900mm*1500mm
• Transport Package: Strong Wodden Case
• Specification: 900mm*900mm*1500mm
• Trademark: GREWIN
• Origin: China
• HS Code: 8479811000
• Production Capacity: 20 Set/Month
• Package Size: 90.00cm * 90.00cm * 150.00cm
• Package Gross Weight: 75.000kg

Product Description

Specificaton

Mini toroidal Cores fully automatic winding Machine Fully Automatic Toroid Coil Winder Toroid Transformer Coil Winding Machine with PLC Programmable Controller

           GW-7004  mini transformer cores machine inducors coils fully automatic toroid coil winderTransformer coil winding machine with PLC programmable controller 
 

1	Model	GW-7004
2	power supply	220V/110V 50/60HZ
3	Air pressure	0.6Kpa-0.8Kpa
4	Maximum wire diameter	0.2mm
5	Minimum wire diameter	0.05mm
6	Maximum finished outer diameter	40mm
7	Minimum finished inner diameter	6mm
8	Maximum finished product height	20mm
9	Line spacing control	Programming control
10	Sectional winding control	Programming control
11	Cumulative winding control	Programming control
12	Cable motor	Hybrid stepping motor
13	Main motor	servo motor
14	Winding speed	Adjustable,the fastest equipment is1400rpm
15	physical  dimension	900mm*900mm*1500mm
16	Weight	75KG

Features:

1.Intelligent fully automatic toroidal coil winding machine adopts PLC human-machine interface.

The control system is designed to be simple and reasonable in operation, and is suitable for the production of various types of toroidal coils product, wide range of use, high efficiency and convenience, easy installation, debugging and maintenance.
The operator's skill requirements are relatively low, and simple requirements can be used to operate skillfully.

2. You can replace the magazine and guide wheel by yourself according to different product requirements.
The equipment adopts a road-mounted design with a simple and compact appearance, and is driven by a servo motor.
The movement is smooth, precise and stable, and all transmissions and standard parts are made of well-known brand, long life and stable performance.

3. Various winding methods can be customized according to different product requirements (such as:Counter winding, secondary wire storage, etc.)
4. When a fault occurs, the winding machine will automatically stop and alarm.
Alarm items are displayed on the screen.

5. Configure the corresponding magazine and corresponding guide wheel according to customer requirements.
 

6.PLC can store a variety of different winding modes, and each device can adapt for the winding requirements of multiple products, double pulse identification is used for wire storage and winding.

It has the detection function.

7. This equipment already has a number of invention patents and utility model patents.

Detailed Photos

Relatives products

                          GWV10-PLC Automatic Micro Toroidal Winding Machine


GWV60 Winding Head:

The applicable wire diameter range is 0.06mm-0.6 mm (the specific range depends on the specifications of the selected wire storage trough);

The minimum completed inner diameter is 1.5mm (the specific range depends on the specifications of the selected wire storage trough);

The maximum completed height is 10mm (the specific range depends on the specifications of the selected wire storage trough);

The maximum completed outer diameter is 5-30mm;

The maximum winding speed is 1800 RPM (the specific range depends on the specifications of the selected wire storage trough).

Technical Parameters:

Controller: using PLC programmable controller
Memory: 60 programs, 8 sets of steps
Program settings: Use simple numerical values or button input settings
Winding speed: maximum speed 1800RPM, wire storage speed and winding speed can be set Skeleton drive: stepper motor
Line distance control: Line distance is automatically adjustable
Skeleton adjustment: automatic adjustment/manual adjustment
Skeleton reversal: automatic adjustment/manual adjustment
Acceleration: automatic
Deceleration: automatic
Tap stop: automatic
Winding operation: fully automatic
Machine head drive: servo motor 400 watts
Tension control: adjustable
Working voltage: 230 (110 AND 240) VOLT, 50HZ
Machine size: 700L×600W×600H (mm)
Machine weight: 80Kg NET, 110KG Gross

Host power: The main power is a precision servo motor
The power of the cable is driven by the stepper motor with precise subdivision

Controller: * The controller has an LCD interface display, Chinese and English layouts can be
switched between each other, and can store 60 sets of steps program, 8-segment product program,  real-time display of operating parameters (such as storage/winding, speed, number of turns, output and product number, etc.

* The program can set acceleration and deceleration to avoid impact breakage, the number of turns is accurate, and copper wires are saved.

* Actual input of the inner and outer diameter, wire diameter and wire spacing values of the magnetic ring without repeated debugging is required.
Precise wiring, with manual acceleration and deceleration and adjustment of wiring distance during production, as well as magnetic core manual control of reversing and other functions.

* Can be completed automatically: dense winding, sparse winding, multi-layer winding, forward and reverse winding, segmented winding, multi-thread parallel winding, etc.winding method.

* The main motor is a 400-watt servo, with constant torque and precise rotation, and the magnetic core clamp is driven by a stepper motor neat and beautiful wiring.

The winding machine head is a mechanism specially used for winding. It uses wire storage to quickly store the total required copper wire for winding on the iron core store it in the slot, and then wind the wire around the iron core.

Roller stand is a mechanism that specifically clamps the iron core firmly and winds the rotation gap.

GWL-0119 Toroid Transformer copper wire  coil  Winding Machine

Equipment model	GWL-0119
Winding mode	Gear type
Finally complete the outside diameter	80-200
Minimum finished inside diameter	40
Maximum finished height	80
Wire diameter	0.7-2.5
Perimeter of magazine	300
Width of magazine	8-25
Maximum speed	230 RPM
Operating voltage	220V/50HZ
Overall dimension	500x600x750
Weight	120KG

 

Application

Toroidal Winding Machine Application:

Company Profile

Grewin Industrial Group Co., LTD, founded in 1993, is one of China's largesttoroidal winding machine manufacturers.

Widely used in toroidal transformer,  current transformer, sensor, inductor manufacturing and other related industries.
Our team always adheres to the concept of serving customers and meeting customer needs, and has won unanimous praise from customers.

Certifications

 

 

Our Team with Customers

 

 

Packaging & Shipping

Packaging Material: Carton/Wooden case with foam inside.

1.General package(Paper carton or plastic bag): For small euipped parts for ToroidalTransformerWindingMachine
Package it with form and pack paper to guarantee unbroken during the transport.

2.Wooden case package: For larger scale Toroidal Winding machine ,we have special skilled carpenter, who would make the proper wooden case with exact thickness,density,length. The up arrow ↑marked on the outer wooden case. Buffer material would be put in the wooden case to prevent crack and shock.



After -sales service:

PRE-SALE:
1. Strong and professional team of engineers, rich experience
2. Able to provide innovative solutions and quotes in one day

IN SALE:
1. Delivery time: 5-10 days(standard machine), 30 days(custom )
2. Free consulting service: in-depth understanding of customer needs
3. Provide professional advice: including the choice of parts type and consumable parts of the machine.

AFTER-SALE:
1.24 hours free remote service: video guide and telephone
2. Warranty:1 year after-sales service