| Customization: | Available |
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| After-sales Service: | 1 Year |
| Warranty: | 1 Year |
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GWAT-80HM
Three Phases Common Mode Choke Fully Automatic Hook Winding Machine
Fully Automatic Hook Winding Machine Machine Technical Parameters:
| No. | Item category | Value | Remark |
| 1 | Device model: | GWAT-80HM | |
| 2 | Compatible magnetic ring (outer diameter): | 31mm-55mm | |
| 3 | Adapt to wire diameter: | 1.0mm-2.5mm | |
| 4 | Unilateral line length: | 1200mm | |
| 5 | Winding speed: | Depends on wire diameter and number of turns | |
| 6 | Apply winding method: | 3-phase common mode (conventional winding method) | |
| 7 | power supply: | 220V/50Hz single-phase AC | |
| 8 | Gas source: | 0.55Mpa-0.60Mpa | |
| 9 | noise: | 60 decibels | |
| 10 | equipment power: | 3KW | |
| 11 | Equipment energy consumption: | 0.55°/hour | |
| 12 | Use ambient temperature: | -5°C~40°C | |
| 13 | Relative humidity: | (40~90)%RH | |
| 14 | Comprehensive pass rate: | 99.5% | |
| 15 | Dimensions: | Length 3050mm (including belt line) * width 1150mm * height 2050mm | |
| 16 | Total Weight: | 800KG |
| No. | Name | Brand | Unit | Quantity | Remark |
| 1 | Equipment cover sheet metal parts | Non-standard customization | SET | 1 | |
| 2 | Machined parts | Non-standard customization | SET | 1 | |
| 3 | Magnetic ring feeding vibration plate, belt line part | Non-standard customization | SET | 1 | |
| 4 | Guide screw (TBI) | TBI | SET | 1 | |
| 5 | Servo motor (Inovance) | Inovance | SET | 6 | |
| 6 | Pneumatic components (AirTAC) | AirTAC | SET | 1 | |
| 7 | PLC | Xinjie | SET | 1 | |
| 8 | Touch screen (Weilun) | Xinjie | SET | 1 | |
| 9 | Photoelectric sensor | OMRON | SET | 6 | |
| 10 | Magnetic ring fixture design and processing costs | Non-standard customization | SET | 1 | |
| 11 | Software system | Non-standard customization | SET | 1 | |
| 12 | Equipment one year after-sales service | Item | 1 |
Fully Automatic Hook Machine Winding Product Display
Sample:
3-phase common mode T60*30*19 wire diameter 2.5mm, 13 turns on one side, 2 layers
Actual production capacity = 105 pieces/hour
GWA-70HM Multi-purpose Full Automatic Hook Winding Machine
| No. | Item category | Value |
| 1 | Equipment model: | GWA-70HM |
| 2 | Adapt to the magnetic ring (outer diameter): | 14mm-45mm |
| 3 | Adapt to wire diameter: | 0.5mm-2.0mm |
| 4 | Length of unilateral line: | 1200mm |
| 5 | Winding speed: | Depends on wire diameter and number of coils |
| 6 | application winding method: | conventional winding method / forward winding |
| 7 | Power supply: | 220V/50Hz single-phase alternating current |
| 8 | Air source: | 0.55Mpa-0.60Mpa |
| 9 | Noise: | 60 decibels |
| 10 | Equipment power: | 3KW |
| 11 | Equipment power: | 0.55°/hour |
| 12 | Operating ambient temperature: | -5°C~40°C |
| 13 | Relative humidity: | (40~90)%RH |
| 14 | Comprehensive pass rate: | 99.5% |
| 15 | Dimensions: | length 1750mm (including belt line) * width |
| 16 | Machine weight: | 500KG |
| No. | Name | Brand | Unit | Quantity | |
| 1 | Equipment cover sheet metal parts | Non-standard Custom | SET | 1 | |
| 2 | Machined Parts | Non-standard Custom | SET | 1 | |
| 3 | Magnetic ring feeding vibrating plate,belt line part | Non-standard Custom | SET | 1 | |
| 4 | Guide rail screw | Top Silver | SET | 1 | |
| 5 | Servo motor | Inovance | SET | 8 | |
| 6 | Pneumatic Components | Airtac | SET | 1 | |
| 7 | PLC | Xinjie | SET | 1 | |
| 8 | Touch Screen | Xinjie | SET | 1 | |
| 9 | Photoelectric Sensor | (OMRON) | SET | 6 | |
| 10 | Design and processing cost of magnetic ring fixture | Non-standard Custom | SET | 1 | |
| 11 | Software System | Non-standard Custom | SET | 1 |
GWA-110DM 360 Degree Differential Mode Choke
Fully Automatic Hook Winding Machine
Full Automatic Hook Winding Machine Technical Parameters:
| No. | Item category | Value | Remarks |
| 1 | Equipment model: | GWA-110DM | |
| 2 | Adapt to the magnetic ring (outer diameter): | 35.8mm*22.4mm*10.5mm | |
| 3 | Adapt to wire diameter: | 0.5mm-1.4mm | |
| 4 | Length of unilateral line: | 1500mm | |
| 5 | Winding speed: | About 70 pieces/hour | |
| 6 | Application winding method: | conventional winding method / forward winding | |
| 7 | Power supply: | 220V/50Hz single-phase alternating current | |
| 8 | Air source: | 0.55Mpa-0.60Mpa | |
| 9 | Noise: | 60 decibels | |
| 10 | Equipment power: | 3KW | |
| 11 | Equipment power: | 0.55°/hour | |
| 12 | Operating ambient temperature: | -5°C~40°C | |
| 13 | Relative humidity: | (40~90)%RH | |
| 14 | Comprehensive pass rate: | 99.5% | |
| 15 | Dimensions: | Length 1750mm (including belt line) * width 1150mm * height 2050mm | |
| 16 | Machine weight: | 500KG |
Machine description:
Fully automatic differential mode inductor winding machine (GWA-110DM) is a fully automatic winding machine (custom machine) developed mainly for thick wire single layer differential mode inductors.
Instead of manual crochet wires, the coils are evenly arranged, the windings are tight, the electromagnetic leakage inductance is small, the number of winding coils is accurate, and the product quality is stable.
The equipment is fully automated, automatic loading and unloading, alarm for lack of material, one person can watch multiple machines, work 24 hours, and the production efficiency can reach more than 3 times that of manual winding.
The whole machine adopts human-machine interface, the screw guide rail is selected from Taiwan TBI, the qigong components are selected from Taiwan AirTAC, the servo motor is selected from Inovance servo, and the cable part is selected from high-precision rotating platform, with reliable quality and stable performance.GWAT-60HM
1.5-2.5mm Wire Diameter Four-Phases Common Mode
Full Automatic Hook Winding Machine
Full Automatic Hook Winding Machine Technical Parameters:
| No. | Item Category | Value | Remark |
| 1 | Device Model: | GWAT-60HM | |
| 2 | Compatible Magnetic Ring (Outer Diameter): | 25mm-56mm | |
| 3 | Adapt to Wire Diameter: | 1.5-2.5mm | |
| 4 | Line Length: | 1200mm | |
| 5 | Winding Speed: | Depends on Wire Diameter and Number of Turns | |
| 6 | Apply Winding Method: | Conventional Winding / Forward Winding | |
| 7 | Power Supply: | 220v/50hz Single-Phase Ac | |
| 8 | Gas Source: | 0.55mpa-0.60mpa | |
| 9 | Noise: | 60 Decibels | |
| 10 | Equipment Power: | 1.5kw | |
| 11 | Equipment energy consumption: | 0.55°/Hour | |
| 12 | Use ambient temperature: | -5°c~40°c | |
| 13 | Relative humidity: | (40~90)%rh | |
| 14 | Comprehensive pass rate: | 99.5% | |
| 15 | Dimensions: | Length 1750mm (Including Belt Line) * Width 1150mm * Height 2050mm | |
| 16 | Total Weight: | 500kg |
Workflow:
Feeding ----- wire feeding --- tangent length --- wire tail tape --- winding ------ blanking
Double-station winding at the same time
Station A winds two adjacent sets of coils
Station B winds the other two adjacent coils to complete a finished product.
Protection measures:
A. During the winding process, the areas where all the copper wires pass are separated by rubber sheets for protection
B. Wire tail wrapping tape, stable and firm, eliminating the risk of scratching the wire with the sharp edge of the wire tail during the winding process
Frequently asked questions:
A. Clamping and material positioning method
B. After winding one winding, avoid interference when winding other windings,
C. The problem of line injury,
D. The influence of the protrusion inside the magnetic ring on the winding
Efficiency: About 50-60 pieces/h
Full Automatic Hook Winding Machine Description:
Fully automatic 4-phase common-mode inductor winding machine (GWAT-60HM) is mainly aimed at thick-wire single-layer differential-mode inductors, a fully automatic winding machine (customized machine) developed to replace manual crochet wires.
The coils are evenly arranged, the windings are tight, and the electromagnetic The leakage inductance is small, the number of coils is accurate, and the product quality is stable.
Full Automatic Hook Winding Machine Intelligence:
The equipment is fully automated, automatic loading and unloading, alarm for lack of material, one person can watch multiple machines, work 24 hours, and the production efficiency can reach more than 3 times that of manual winding.
Full Automatic Hook Winding Machine Performance:
The whole machine adopts human-machine interface, the screw guide rail is selected from Taiwan TBI, the qigong components are selected from Taiwan AirTAC, the servo motor is selected from Inovance Servo, and the cable part is selected from high-precision rotary platform, with reliable quality and stable performance.
Toroidal Winding Machine Application:
Grewin Industrial Group Co., LTD, founded in 1993, is one of China's largesttoroidal winding machine manufacturers.
Widely used in toroidal transformer, current transformer, sensor, inductor manufacturing and other related industries.
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