High Accuracy Self-Adhesive Skeleton Winding Machine

Product Description

 

Product Description

High-accuracy self-adhesive skeleton winding machine

Design:
The equipment is designed as a floor-standing cabinet structure with a single workstation, left and right strokes of 1800 mm, up and down strokes of 200 mm, and a maximum rotation diameter of 320 mm. It can realize unattended automatic winding, automatic cable arrangement, automatic heating and shaping, automatic thread trimming, and automatic Remove from the mold.

The main components are described in the following table:

U-axis (rotation)	400W Mitsubishi servo motor	Bearing	Japan NSK
X-axis (left and right)	200W Mitsubishi servo motor	Sensor	Japan Omron
Y Y axis (up and down)	200W Mitsubishi servo motor	Pneumatic components	Airtac or SMC
Control system	high-precision motion controller	Spindle cable box	Thickened box, independently developed
Human-machine interface	8072IP touch screen	Work table	Thickened table, independently developed
Screw guide	Taiwan Shangyin brand, C-level accuracy	Mechanical components	Independent research and development
Timing belt	Japan Bando	Bearing	Bearing: Japan NSK

Technical Parameters:

Number of winding spindles	1	Machine power	2. 15 KW
Spindle speed	0-2000 rpm	Machine size	Length: 900mm Width: 500mm Height: 1500mm
Adaptable wire diameter	0. 035- - 1.5 mm can be upgraded	Machine weight	165 Kg
Maximum rotation diameter	320 mm	Winding servo power	400W
Stroke range	X: 18 0 Y: 2 00	X\Y axis servo power	200W\200W

FEATURES:
1. The main chassis of this machine is made of finely processed overall materials to minimize assembly caused by assembly.
error to ensure the accuracy of the relative position of each part and the stability of long-term use.
2. The control part adopts the most advanced multi-axis motion control system, with linear and arc interpolation.
Excellent performance such as spiral wrapping, in addition to easily realizing automatic feeding, automatic thread winding, and automatic winding.
Basic steps of fully automatic machines such as wire, precision wire arrangement, automatic wire winding, automatic wire trimming, automatic blanking, etc.
In addition to the sequence, various difficult procedures such as right-angle wire outlet and wire pressing into the slot can also be realized.
3. The human-machine interface is simple and easy to understand, easy to operate, quick to respond, and has a password storage function.
Prevent unauthorized persons from modifying the program.
4. Each motion axis adopts a Mitsubishi servo motor. Driven, high speed, precise positioning, long service life.
5. Important components are all made of big brand products.
6. The control card MES networking function can be opened according to the buyer's requirements. The RJ5 45 interface is used to connect to the buyer's host. It can be set as a server or a client. The communication protocol uses M M odB us TCP. The host can be read through the 04 H function code. Control the current status of the card.
7. According to the requirements of the purchaser, the control card can store 2 to 20 to 50 product documents. The parameters of a product are stored in an independent product document. The saved documents can be stored on the control card, or The backup can be exported through a UD disk. During delivery, our technical staff will edit the corresponding parameter documents based on all the products already provided. When using it, the buyer only needs to switch to the corresponding document according to the product model and replace the tooling fixture. for production and debugging.
 

Detailed Photos

The images are for reference only and the final product will vary depending on customer needs.

Main components Description:

Wound servo motor: Mitsubishi brand
X-axis servo motor: Mitsubishi brand
Y-axis servo motor: Mitsubishi brand
Control system: High-precision six-axis motion controller
Human-machine interface: 7-inch touchscreen
Screw guide rail: Taiwan Shangyin C-level accuracy
Timing belt: Japan Bando
Bearing: Japan NSK
Sensor: Japan Omron
Pneumatic components: Airtac
Heating wire: Taiwan Weiye 1 500W
Heating wire fan: Japan MNB
Power supply: Taiwan MEAN WELL

Delivery list
One single-station winding host;
1 enameled wire cover ((250*350*3mm);
1 set of winding jigs;
1 set of commonly used hexagonal wrenches;
24--27 1 open-end wrench;
A copy of the instruction manual.

 

APPLICATION:
TRAINING CUSTOMER TO OPERATE WINDING MACHNE :
1. All service engineers with 10 years of experience are getting special technology training, who can deal with various breakdown problems.
2. Guide the user to use it accurately and how to maintain the Digital CNC Wire Coil Winding Machine.
Provide free consultation about the production process technology of electronic products.
3. In order to guarantee the machine is used normally, we'd have training on how to operate, use, and maintain our product by English manual, video, and guidance online.

Company Profile

Founded in 1993, Grewin has provided cost-effective, high-quality manufacturing solutions to a variety of industries. Whether it is the production of high-frequency transformers winding, low-frequency transformers winding, inductors winding and other coils winding, or other vital components, our winding machines have been relied upon by countless manufacturers around the world.

1. High productivity: according to the size of your coil, can wind many coils at the same time. 

2. Using 32-bit ARM control chip controller: faster computing speed, effectively reducing the winding error. 

3. Reduced waste: Power-off saves winding data, effectively avoiding scrap coil.

So whether you are a manufacturer of high-frequency transformers winding, low-frequency transformers winding, inductors winding and other coils winding, Grewin's winding machines are a smart choice. 

With their precision, flexibility, and affordability, we can help you achieve your production goals while ensuring the quality of your finished products.

After Sales Service

PRE-SALE:
The customer service department of Grewin Group consists of specialist engineers who are experienced in all aspects of coil winding technology, and who can answer and provide innovative solutions to difficult coil winding problems in the fastest time. We can quote
the price within 1 day.

IN SALE:
For us, We can deliver machines in a maximum of 10 days.
Sales are not selling products, and then going away. Our aim is to serve our customers wholeheartedly. To this end, we offer our clients free advice. In the communication with customers, we not only have an in-depth understanding of the actual needs of our
customers, but also provide professional advice, including the choice of accessories types and machines' consumable parts, etc.

AFTER-SALE:
We provide remote services to our customers through video instruction and by phone 24 hours, allowing clients to purchase products without any worries. We can provide a 1-year warranty and provide you free mainframe.

Our Team With Customer

 

Packaging & Shipping

 

 

SUNSHINE 

GREWIN INDUSTRIAL GROUP CO., LTD
Add: 2#MeiNian Plaza No.16 DongTing Road,Hexi Distrct  |Tianjin | 300040 | China