Fully Automatic PLC Controller Hook Pull Magnetic Toroid Coil Winding Machine with High Efficiency

• Customization: Available
• Voltage: 220V
• Warranty: 1 Year
• Model NO.: GWA-110DM
• Compatible Magnetic Ring (Outer Diameter: 25mm-56mm
• Adapt to Wire Diameter: 1.5-2.5mm
• Line Length: 1200mm
• Winding Speed: Depends on Wire Diameter and Number of Turns
• Apply Winding Method: Conventional Winding / Forward Winding
• Power Supply: 220V/50Hz Single-Phase AC
• Gas Source: 0.55MPa-0.60MPa
• Noise: 60 Decibels
• Equipment Power: 1.5kw
• Equipment Energy Consumption: 0.55/Hour
• Use Ambient Temperature: -5~40degree
• Relative Humidity: 40-90rh
• Comprehensive Pass Rate: 99.5%
• Dimensions: Length 1750mm (Including Belt Line) * Width 1150mm
• Transport Package: Wooden Box
• Specification: Length 1750mm (Including Belt Line) * Width 1150mm
• Trademark: Grewin
• Origin: China
• HS Code: 8479811000
• Production Capacity: 1000
• Package Size: 305.00cm * 115.00cm * 205.00cm
• Package Gross Weight: 800.000kg

Product Description

Product Description

GWA-110DM 360 Degree Differential Mode Choke
Fully Automatic Hook Winding Machine

Full Automatic Hook Winding Machine Technical Parameters:
 

No.	Item category	Value	Remarks
1	Equipment model:	GWA-110DM
2	Adapt to the magnetic ring (outer diameter):	35.8mm*22.4mm*10.5mm
3	Adapt to wire diameter:	0.5mm-1.4mm
4	Length of unilateral line:	1500mm
5	Winding speed:	About 70 pieces/hour
6	Application winding method:	conventional winding method / forward winding
7	Power supply:	220V/50Hz single-phase alternating current
8	Air source:	0.55Mpa-0.60Mpa
9	Noise:	60 decibels
10	Equipment power:	3KW
11	Equipment power:	0.55°/hour
12	Operating ambient temperature:	-5°C~40°C
13	Relative humidity:	(40~90)%RH
14	Comprehensive pass rate:	99.5%
15	Dimensions:	Length 1750mm (including belt line) * width 1150mm * height 2050mm
16	Machine weight:	500KG

Machine description:

Fully automatic differential mode inductor winding machine (GWA-110DM) is a fully automatic winding machine (custom machine) developed mainly for thick wire single layer differential mode inductors.

Instead of manual crochet wires, the coils are evenly arranged, the windings are tight, the electromagnetic leakage inductance is small, the number of winding coils is accurate, and the product quality is stable.

The equipment is fully automated, automatic loading and unloading, alarm for lack of material, one person can watch multiple machines, work 24 hours, and the production efficiency can reach more than 3 times that of manual winding.

The whole machine adopts human-machine interface, the screw guide rail is selected from Taiwan TBI, the qigong components are selected from Taiwan AirTAC, the servo motor is selected from Inovance servo, and the cable part is selected from high-precision rotating platform, with reliable quality and stable performance.

Related Products

 

Fully Automatic Hook Winding Machine Machine Technical Parameters:
 

No.	Item category	Value	Remarks
1	Equipment model:	GWA-70HM
2	Adapt to the magnetic ring (outer diameter):	14mm-45mm
3	Adapt to wire diameter:	0.5mm-2.0mm
4	Length of unilateral line:	1200mm
5	Winding speed:	Depends on wire diameter and number of coils
6	Application winding method:	conventional winding method / forward winding
7	Power supply:	220V/50Hz single-phase alternating current
8	Air source:	0.55Mpa-0.60Mpa
9	Noise:	60 decibels
10	Equipment power:	3KW
11	Equipment power:	0.55°/hour
12	Operating ambient temperature:	-5°C~40°C
13	Relative humidity:	(40~90)%RH
14	Comprehensive pass rate:	99.5%
15	Dimensions:	length 1750mm (including belt line) * width
16	Machine weight:	500KG

Fully Automatic Hook Winding Machine Configuration List:

 

No.	Name	Brand	Unit	Quantity	Remark
1	Equipment cover sheet metal parts	Non-standard customization	SET	1
2	Machined parts	Non-standard customization	SET	1
3	Magnetic ring feeding vibration plate, belt line part	Non-standard customization	SET	1
4	Guide screw (TBI)	TBI	SET	1
5	Servo motor (Inovance)	Inovance	SET	6
6	Pneumatic components (AirTAC)	AirTAC	SET	1
7	PLC	Xinjie	SET	1
8	Touch screen (Weilun)	Xinjie	SET	1
9	Photoelectric sensor	OMRON	SET	6
10	Magnetic ring fixture design and processing costs	Non-standard customization	SET	1
11	Software system	Non-standard customization	SET	1
12	Equipment one year after-sales service		Item	1

Fully Automatic Hook Machine Winding Product Display

Full Automatic Hook Winding Machine Technical Parameters:
 

No.	Item Category	Value	Remark
1	Device Model:	GWAT-60HM
2	Compatible Magnetic Ring (Outer Diameter):	25mm-56mm
3	Adapt to Wire Diameter:	1.5-2.5mm
4	Line Length:	1200mm
5	Winding Speed:	Depends on Wire Diameter and Number of Turns
6	Apply Winding Method:	Conventional Winding / Forward Winding
7	Power Supply:	220v/50hz Single-Phase Ac
8	Gas Source:	0.55mpa-0.60mpa
9	Noise:	60 Decibels
10	Equipment Power:	1.5kw
11	Equipment energy consumption:	0.55°/Hour
12	Use ambient temperature:	-5°c~40°c
13	Relative humidity:	(40~90)%rh
14	Comprehensive pass rate:	99.5%
15	Dimensions:	Length 1750mm (Including Belt Line) * Width 1150mm * Height 2050mm
16	Total Weight:	500kg

Workflow:
 Feeding ----- wire feeding --- tangent length --- wire tail tape --- winding ------ blanking

Double-station winding at the same time
Station A winds two adjacent sets of coils
Station B winds the other two adjacent coils to complete a finished product.


Protection measures:
A. During the winding process, the areas where all the copper wires pass are separated by rubber sheets for protection
B. Wire tail wrapping tape, stable and firm, eliminating the risk of scratching the wire with the sharp edge of the wire tail during the winding process


Frequently asked questions:
A. Clamping and material positioning method
B. After winding one winding, avoid interference when winding other windings,
C. The problem of line injury,
D. The influence of the protrusion inside the magnetic ring on the winding

Efficiency: About 50-60 pieces/h


Full Automatic Hook Winding Machine Description:

Fully automatic 4-phase common-mode inductor winding machine (GWAT-60HM) is mainly aimed at thick-wire single-layer differential-mode inductors, a fully automatic winding machine (customized machine) developed to replace manual crochet wires.
The coils are evenly arranged, the windings are tight, and the electromagnetic The leakage inductance is small, the number of coils is accurate, and the product quality is stable.

Full Automatic Hook Winding Machine Intelligence:

The equipment is fully automated, automatic loading and unloading, alarm for lack of material, one person can watch multiple machines, work 24 hours, and the production efficiency can reach more than 3 times that of manual winding.

Full Automatic Hook Winding Machine Performance:

The whole machine adopts human-machine interface, the screw guide rail is selected from Taiwan TBI, the qigong components are selected from Taiwan AirTAC, the servo motor is selected from Inovance Servo, and the cable part is selected from high-precision rotary platform, with reliable quality and stable performance.

Fully Automatic Hook Winding Machine Machine Technical Parameters:
 

No.	Item category	Value	Remark
1	Device model:	GWAT-80HM
2	Compatible magnetic ring (outer diameter):	31mm-55mm
3	Adapt to wire diameter:	1.0mm-2.5mm
4	Unilateral line length:	1200mm
5	Winding speed:	Depends on wire diameter and number of turns
6	Apply winding method:	3-phase common mode (conventional winding method)
7	power supply:	220V/50Hz single-phase AC
8	Gas source:	0.55Mpa-0.60Mpa
9	noise:	60 decibels
10	equipment power:	3KW
11	Equipment energy consumption:	0.55°/hour
12	Use ambient temperature:	-5°C~40°C
13	Relative humidity:	(40~90)%RH
14	Comprehensive pass rate:	99.5%
15	Dimensions:	Length 3050mm (including belt line) * width 1150mm * height 2050mm
16	Total Weight:	800KG

 

No.	Name	Brand	Unit	Quantity	Remark
1	Equipment cover sheet metal parts	Non-standard customization	SET	1
2	Machined parts	Non-standard customization	SET	1
3	Magnetic ring feeding vibration plate, belt line part	Non-standard customization	SET	1
4	Guide screw (TBI)	TBI	SET	1
5	Servo motor (Inovance)	Inovance	SET	6
6	Pneumatic components (AirTAC)	AirTAC	SET	1
7	PLC	Xinjie	SET	1
8	Touch screen (Weilun)	Xinjie	SET	1
9	Photoelectric sensor	OMRON	SET	6
10	Magnetic ring fixture design and processing costs	Non-standard customization	SET	1
11	Software system	Non-standard customization	SET	1
12	Equipment one year after-sales service		Item	1

Fully Automatic Hook Machine Winding Product Display

Sample:
 

3-phase common mode T60*30*19 wire diameter 2.5mm, 13 turns on one side, 2 layers

Actual production capacity = 105 pieces/hour

 

Company Profile

Grewin Industrial Group Co., Ltd. was founded in 1993 to provide cost-effective, high-quality manufacturing solutions for transformer industries.

Whether producing transformers, chokes,magnetics or other vital components,our winding machine are relied upon by countless manufacturers around the world.

1. Can produce different size coil:Toroidal winding machine can select different magazine to complete various sizes of transformer coils. 

2. High precision and efficiency: Because the correct winding of the coil can greatly affect the performance and life of the electronic device.
 

3. Technical Support: Grewin can provide cost-effective winding machines to meet the needs of different customers, and provide them with products and technical support.
So whether you are a manufacturer of transformers, chokes or other winding components, Grewin's winding machine are a wise choice. With their precision, flexibility and affordability, they can help you meet your production goals while ensuring the quality of the finished product.

So whether you are a manufacturer of transformers, chokes or other winding components, Grewin's winding machine are a wise choice. With their precision, flexibility and affordability, they can help you meet your production goals while ensuring the quality of the finished product.

After Sales Service

PRE-SALE: 
1. Strong and professional team of engineers, rich experience
2. Able to provide innovative solutions and quotes in one day.

IN SALE:
1. Delivery time: 5-10 days(standard machine), 30 days(custom)
2. Free consulting service: in-depth understanding of customer needs
3. Provide professional advice: including the choice of parts type and consumable parts of the machine.

AFTER-SALE:
1.24 hours free remote service: video guide and telephone
2. Warranty:1 year after-sales service

Our Team with Customer

Packaging & Shipping

GREWIN INDUSTRIAL GROUP CO.,LTD
Add: 2#MeiNian Plaza No.16 DongTing Road,Hexi Distrct  | Tianjin | 300040 | China