Fully Automatic Flat Wire Round Hole Winding Machine

Product Description

 

Product Description

Operational Principle :

 

1. Utilizing computer-controlled servo drive, this system can manufacture various vertical-wound coils with thicknesses ranging from 0.2mm to 6.0mm and widths from 1.0mm to 10mm (with wire cross-sections up to 30mm²).

 

2. For mechanical debugging of products with different specifications, only the mold replacement is required. The dual-head machine operates independently, allowing front-back displacement and fine-tuning, which facilitates the operation of debugging engineers, effectively improves debugging speed, reduces debugging losses, and expands the winding range of coils.

 

3. Multi-station operation, enabling automatic forming of vertical winding coils on the machine

 

4. The system can store and retrieve machine parameters for products of various specifications, meeting customers' needs for automated production, efficiency improvement, and quality assurance.

Product Parameters

winding diameter	Standard: Wire diameter ≤30 mm², width-to-thickness ratio ≤15 times The wire has a maximum width of 15 mm and a maximum thickness of 2.5 mm.
maximum height of coil	105 millimeters
going	11kW transformer with three-phase 380V input and 220V output
working air pressure	0.4~0.8mpa/cm
feed line method	Artificial extraction
maximum winding number	100T (left and right rotation)
shape of product	ATap, E2Tap, DTap, KTap, single-layer, multi-layer continuous inner circular coil
production efficiency	0~55pcs/min
Machine dimensions (length*width*height)	Approximately 9400*1500*2000 mm in dimensions, with a weight of about 1650 kg.

Related products:

Company Profile

Founded in 1993, Grewin Industrial Group Co.,Ltd. has been a well-known manufacturing excellent performance winding machines together with associated production and technology.Grewin provide highly cost effective manufacturing solutions for the production of the wound components of all types such as transformers,chokes etc.
As a well-established company, we take great pride in our track record of over 28 years of high quality service to the coil winding industry.
We work closely with Southeast Asia, European,America,South America, Australia, New Zealand partners, to provide local sales, support and service assistance for coil winding machines.On this website you will find details of most of the major items of coil winding equipment that we offer.
Our extensive range of coil winding machines can produce small transformers (toroid and bobbin), large power distribution transformers, solenoids, sensor and speaker coils.
We also provide specialised equipment for dispensing insulation tape, coil taping and wire insulation stripping.
Our specialist engineers are experienced in all aspects of coil winding technology, and we can often provide innovative solutions to difficult coil winding problems.
Our Factory
Grewin Industrial Group Co.,Ltd. is a leading manufacturer of toroidal coil winding equipment. The program includes machines for winding toroidal power transformers, current transformers, EI coil, inductors and variable voltage transformers,as well as toroidal taping machines,turns tester.
Always aiming towards improving quality and performance a highly qualified research and design team and the most advanced manufacturing equipment secure a long life and dependability of all GREWIN machines. Many features of the equipments are covered by Chinese and foreign patents, contributing to its reputation for the highest productivity in today's tough work environment.
Top quality is assured according to the CE,IS09001 standard system.Products are subjected to a strict testing program before they are released to customers, and we offer an extensive warranty and after sales service including easy access to replacement parts,directly or through our network of distributors. Excellent service has helped make our products known all over Southeast Asia and Europe and boosted sales in many other markets.

Our Product
Our products fall into two main categories:
1 .Winding machine;
2. Taping machine
3.EI Stacking Machine
4.Turns Tester
1.Winding machine includes:
-Toroid Winding Machine
-Automatic Winding Machine
-Parallel Winding Machine
-Coil winding machine
2.Taping machine includes:
-Automatic Taping Machine
-Toroid Taping Machine
-Rectangular Taping Machine

Product Application
The program includes machines for winding toroidal power transformers, current transformers, EI coil,bobbin coils, inductors,speaker coils and variable voltage transformers,as well as toroidal taping machines,turns tester.

Production Market
We work closely with Southeast Asia, European,America,South America, Australia, New Zealand partners, to provide local sales, support and service assistance for coil winding machines.
All products are designed by ourselves. To provide our customersthe excellent quality, the digital coil winding machine seriesand the digital toroid winding machine series have passed the European Standard CE testing.
Therefore, we believe only the continuouslystrict product quality control, high selling service /after-sales service and new product design can have a foothold on this moreand more competitive winding machine market.

Certifications

Packaging & Shipping

Packaging Material: Carton/Wooden case with foam inside.

1. General package(Paper carton or plastic bag): For small equipped parts for Digital CNC Wire Coil Winding Machine, Package it with form and pack paper to guarantee unbroken during the transport.

2.Wooden case package: For larger scale Digital CNC Wire Coil Winding Machine ,we have special skilled carpenter, who would make the proper wooden case with exact thickness, density,length.

The up arrow  ↑ marked on the outer wooden case. Buffer material would be put in the wooden case to prevent crack and shock.

Shipping:
A. 3-5 workdays shipping from China by Air/Express(DHL,FedEx,UPS,EMS etc.)
B. 3-5 workdays shipping from UK Warehouse to European union countries.No need to pay for customs duties and VAT.
C. 25-30 workdays shipping from China to Russian customers. No need to pay for customs duties and VAT.
D. We can arrange shipment by sea. Minium CBM requirement : 1 CBM

1.You can change the program to achieve functionality as needed.
2.The position of the spool can be adjust with the teaching function, which can assist the setting of the winding point and width position.
3.0~999groupdataiseasytoset,withpowerfulDCmotorandprecisionsteppermotor,itcaneasilyset forwardreverse, cross slot and flow tight winding work.
4.Transformer Parallel Winding Machine can be equipped with lengthened winding width, the longest wire width can be arranged 1500mm
5.Winding head adopt guide pin, winding wire will be neat and accurate
6.Wire wheel adopts ceramic guide wheel, high temperature resistance and non - damage enameled wire.

Why Choose Us
1.We provide you the friendly English User manual or operating videos for free.
2.24 hours technical support by email or calling.
3.Warranty: 1 year free, 2-3 years cost price and free technical support always.
4.Free training to make sure you master the operating of our products.
5. OEM/ODM accept . But the MOQ of OEM/ODM is 100 sets.

Service tenet
Provide you the best service with "fast + satisfactory + safe".

Warranty period:
12 months long after the user received the product.

Warranty items:
Only for abnormal breakdown caused by the machine design or manufacture defect,free repair and accessory will be provided.

Technology service ability:
All service engineers with many years experience are gotten special technology training, who can deal with various breakdown problem.
Guide the user to use accurately and how to maintain the product.
Provide free consultation about production process technology of electronic products.

Service after sell: 
In order to guarantee the machine used normally, we'd have training on how to operate, use and maintain our product by English manual, video, guiding on line.

Use instruction:
Apply for the right complete size of product, otherwise, the wrong dimensions will affect the use effect.
Do ensure using the product accord to the use instruction completely.Do not exceed the scope of application of the products.
Maintain the product after use,Damp proof, rust proof, leak proof, explosion-proof, regular maintenance and inspection should be taken care. All done help to extend the use period.

Loria Ji 
Grewin Industrial Group Co.,Ltd.
The Fourth Floor A-A3 Zone Aviation Business Area|
DongLi Distrct | Tianjin | China.